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What is hydraulic clutch?

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Update time:2024-09-14

A hydraulic clutch is a clutch mechanism that utilizes hydraulic fluid to operate the vehicle's clutch. Unlike mechanical clutches, which use a cable or rod to connect the clutch pedal to the clutch mechanism, hydraulic clutches use a hydraulic cylinder and a system of fluid-filled lines to transfer force from the clutch pedal to the clutch assembly.

Concentric slave cylinder for MERCEDES-BENZ OE A0002544608.png

How Hydraulic Clutches Work.

Hydraulic clutches work on a relatively simple principle, relying primarily on changes in fluid pressure to disengage and engage the clutch. Specifically, when the clutch pedal is pressed, the piston of the master cylinder is moved to the left by the push rod, and the oil in the master cylinder and pipeline is pressurized, and the pressure rises. Under the action of oil pressure, the split pump piston is also pushed to the left, pushing the release pedal and driving the release bearing to disengage the clutch. Conversely, when the clutch pedal is released, the oil pressure decreases, the reset spring resets the piston and the clutch re-engages.

1. Master Cylinder:When the driver depresses the clutch pedal, it moves the piston in the master cylinder. This movement forces the hydraulic fluid to flow out of the master cylinder through a line.

2. Hydraulic lines: Hydraulic fluid travels through a series of lines or hoses to reach the slave cylinders (also called wheel cylinders in some systems). 3.

3. Slave Cylinder: In the slave cylinder, hydraulic fluid pushes another piston, which then moves the clutch release fork or bearing. This action separates the clutch disc from the flywheel, allowing the driver to shift gears. 4. Return spring: When the clutch is released, it is released from the flywheel.

4. Return Spring:When the clutch pedal is released, the return spring pulls the master cylinder piston back to its original position, allowing hydraulic fluid to flow back to the master cylinder. This allows the clutch to re-engage.

Hydraulic throwout bearing MERCEDES DC OM 904/906 Engine OE 0002540420.jpg

Advantages of Hydraulic Clutch Systems:

Hydraulic clutch systems offer several advantages over mechanical clutches.

- Smooth Operation: Hydraulic systems provide smoother clutch operation, making it easier for the driver to engage and disengage the clutch smoothly.

- Automatic Adjustment: The hydraulic system automatically compensates for wear and tear of the clutch components, eliminating the need for manual adjustment.

- Reduced Pedal Force: The hydraulic system requires less force to operate the clutch, reducing the amount of force required by the driver to depress the clutch pedal.

- Longer life:Hydraulics can lead to a longer life of the clutch components because of reduced wear. Hydraulic clutches are able to automatically compensate for the wear of the friction components, extending the life of the clutch.

Higher torque transmitting capacity: Hydraulic clutches have a torque transmitting capacity 3 times greater than electromagnetic clutches with the same dimensions.

Compact design: Hydraulic clutches enable a compact design and are suitable for installation in limited spaces.

Due to their reliability and ease of use, hydraulic clutches are common in modern vehicles, especially those with manual transmissions. They are also used in various industrial applications where precise control and smooth operation are required.

Concentric slave cylinder for Mercedes-Benz C-CLASS OE A0002542808.png

Hydraulic Clutches Applications

Hydraulic clutches are widely used in machine tools, construction machinery, ships and other applications that require compactness, frequent engagement, high speed and long distance maneuvering. Meanwhile, hydraulic clutches also play an important role in automobile transmission systems, used to control the separation and connection between the engine and transmission, and to realize operations such as gear shifting and parking.

To sum up, hydraulic clutch is a kind of technical device that realizes clutch operation by using liquid pressure, which has the features of large torque transmitting capacity, compact structure, no impact, automatic compensation of wear and long-distance maneuvering and so on.

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