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How do you bleed a hydraulic clutch throwout bearing?

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Update time:2024-08-28

Bleeding the hydraulic clutch system (including the throwout bearing) is critical to removing air bubbles that can cause the clutch pedal to be spongy and affect shift performance. The following is a step-by-step process based on the information provided.

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1. Prepare the system:First ensure that there is sufficient brake fluid in the master cylinder (as many manual transmission vehicles share the clutch's brake fluid reservoir). If necessary, top it up to the recommended level.

2. Bench Bleed Master Cylinder:Before bleeding the system, it is often recommended that the bench bleed the master cylinder to remove any trapped air. This involves pressurizing the cylinders without connecting the hydraulic lines, usually with special tools or filling them with fluid and then sealing and pumping them manually.

3. Discharge Positioning:Position the discharge screw on the hydraulic slave cylinder or hydraulic dump bearing. The setting may vary, but it is usually located at the far end of the hydraulic line, away from the master cylinder.

4. Bleed Technique .

Bleeding the hydraulic clutch release bearing is an important step to ensure proper operation of the clutch system, the following are detailed bleeding methods:

I. Manual bleeding method

1. Open the bleeder valve: First, locate the bleeder valve in the clutch hydraulic system and open it. This bleeder valve is usually located on the clutch booster or master cylinder, and the specific location may vary by model.

2. Repeatedly depress the clutch pedal: Use your foot to depress the clutch pedal, depress it and then lift it up, and repeat the process several times. This process circulates the fluid within the clutch hydraulic system under pressure and attempts to dislodge the air.

3. Observe the bleeder valve: While repeatedly depressing the clutch pedal, observe the bleeder valve port. When hydraulic fluid coated with air bubbles escapes from the bleeder valve, air is being expelled.

4. Tighten the bleeder valve: when the bleeder valve port is no longer discharged bubbles, and the clutch pedal feels strong, no rebound phenomenon, that the air has been basically exhausted. At this time, the bleeder valve should be quickly tightened to prevent oil leakage.

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Second, auxiliary exhaust method

1. Preparation tools: use a length of rubber hose, one end connected to the gas source (pay attention to the control of air pressure, in order to avoid damage to the hydraulic system), the other end of the oil tank lid aligned with the vent hole or bleeder valve.

2. Exhaust operation: in the booster bleeder screw plug installed on a transparent plastic tube, the other end of the plastic tube against the clean container. Use air pressure to discharge the air in the hydraulic system until there are no air bubbles in the discharged fluid at all.

3. Inspection and adjustment: after the end of the exhaust, tighten the bleeder screw plug, and check whether the clutch pedal rebound phenomenon. If there is a rebound, the hydraulic line may still have a small amount of air residue, should continue to exhaust until the rebound phenomenon disappears.

Third, mechanical exhaust method

1. Use of special equipment: under the conditions, you can use a special clutch exhaust machine for exhaust. This equipment is usually equipped with two lengths of oil pipe, respectively, connected to the mouth of the oil storage tank and booster bleeder screw plug.

2. Start the equipment: follow the instruction manual of the equipment to start the exhauster. Under the impetus of the oil pump, the air in the hydraulic line will be quickly discharged.

3. Finish and check: When the exhauster indicates the end of exhausting, remove the fuel line and tighten the bleeder screw. Check the operation of the clutch pedal again to make sure there is no rebound.

Caution

When bleeding the hydraulic clutch release bearing, make sure there is sufficient and clean fluid in the hydraulic system. If the fluid is insufficient or heavily contaminated, it should be replenished or replaced first.

Should be operated carefully during the bleeding process to avoid splashing oil on skin or clothing. At the same time, pay attention to control the air pressure and oil pressure to avoid damage to the hydraulic system.

After the exhaust is finished, the working condition of the clutch system should be checked to ensure that the clutch can engage and disengage normally. If there are problems, it should be serviced and adjusted promptly.

Check for leaks and full pedal travel:After bleeding, make sure there are no leaks and that the clutch pedal has full travel and feels firm. Test drive the vehicle to verify that the clutch engages and disengages smoothly.

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Remember, safety is paramount during this process. Always wear protective gear, work in a well-ventilated area, and follow your vehicle manufacturer's instructions for bleeding procedures specific to your make and model. If unsure, consult a professional mechanic.

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