Hydraulic clutches are clutch systems used in many manual transmission vehicles. Hydraulic clutches provide precise control of the clutch through the flow and control of hydraulic fluid, ensuring smoothness and comfort during starting, shifting and stopping.
A brief overview of how the hydraulic clutch works:
1. Clutch Pedal: When you depress the clutch pedal, you are actually operating a hydraulic system master cylinder (also known as the clutch master cylinder).
2. Master Cylinder: Inside the master cylinder is a piston that is pushed when you depress the pedal. The master cylinder is connected to the vehicle's powertrain and is usually located somewhere in the engine compartment.
3. Hydraulic Fluid: As the piston moves, it compresses the hydraulic fluid inside the master cylinder. This action pushes the hydraulic fluid through a series of tubes (usually metal or hose) to the clutch slave cylinder.
4. Slave Cylinder: The slave cylinder is located next to the clutch pressure plate, usually part of the gearbox. When hydraulic fluid is pushed to the slave cylinder, it pushes the piston in the slave cylinder.
5. Clutch disc: The piston in the slave cylinder pushes one or more release levers that are connected to the clutch disc. The clutch disc is a metal disc that presses against the clutch disc (also known as the clutch plate), which is located between the flywheel and the transmission input shaft.
6. Clutch Disengagement: When the piston of the slave cylinder pushes the release lever, the clutch pressure plate releases the pressure on the clutch disc, thus separating the clutch disc from the flywheel. This cuts off the power transfer between the engine and the transmission, allowing you to shift gears.
7. CLUTCH ENGAGEMENT: When you release the clutch pedal, the piston in the master cylinder returns, the pressure of the hydraulic fluid decreases, and the piston in the slave cylinder returns, which will re-establish the connection between the engine and the transmission by allowing the clutch pressure disc to press against the clutch disc.
- Lighter pedal effort: The clutch pedal is often easier to operate than a mechanically attached clutch pedal due to the boost from the hydraulic system.
- Smoother operation: Hydraulic systems provide smoother clutch engagement and disengagement for a more comfortable driving experience.
- Fewer adjustments: Hydraulic systems typically require less maintenance and adjustments than mechanical systems.
Features of hydraulic clutches
Lightweight operation: Hydraulic clutches transmit force through a hydraulic system, making clutch operation lighter and more comfortable.
Automatic compensation: Hydraulic clutches are characterised by automatic compensation of the wear of the friction elements, which helps to extend the service life of the clutch.
Compact: the design of the hydraulic system enables the clutch to work efficiently in a compact space.
To sum up, hydraulic clutches control clutch disengagement and engagement by means of a hydraulic system, and its working principle can be summarised as follows:
- When the driver depresses the clutch pedal, the piston in the master cylinder is pushed, compressing the hydraulic fluid.
- The hydraulic fluid is transported to the slave cylinder through a pipe.
- The piston of the slave cylinder pushes the release lever, which causes the clutch pressure plate to relax the pressure on the clutch disc to achieve clutch disengagement.
- When the pedal is released, the master cylinder piston returns, reducing the hydraulic oil pressure, the slave cylinder piston returns with it, and the clutch pressure plate represses the clutch disc, resuming power transmission.
Advantages of hydraulic clutches include lightweight operation, smooth operation, and low maintenance requirements. However, they also require regular replacement of the hydraulic fluid and inspection of the seals. Overall, hydraulic clutches are widely used in manual transmission vehicles due to their ease of operation, compactness and automatic compensation for wear.