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Concentric slave cylinder symptoms

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Update time:2024-09-14

Concentric Slave Cylinder is a technical term used in the field of mechanical engineering to refer to a specific construction of slave cylinders whose design is characterized by the fact that the slave cylinder and release bearing are integrated together and their axes are coaxial with the first axis of the transmission. This design contributes to a more compact and efficient clutch operating mechanism.

Concentric Slave Cylinder Structure and Principle of Operation

A Concentric Slave Cylinder typically consists of the following key components:

Cylinder: As the main part of the entire cylinder, it is designed with an annular hydraulic chamber to contain and transfer hydraulic pressure.

Piston: The piston located in the cylinder body, one end of which is connected to the separation bearing, while the other end interacts with the oil in the hydraulic chamber. When the oil pressure in the hydraulic chamber changes, the piston will move accordingly, thus driving the separation bearing to work.

FORD Fiesta Hydraulic clutch slave cylinder OE 1075776.jpg

Release bearing: It is connected to the piston of the working cylinder and is used to contact with the pressure plate or flywheel of the clutch when the clutch is released to realize the release of the clutch.

Spring: Usually set inside the working cylinder, it is used to provide rebound force when the clutch is engaged so that the piston and release bearing can return to the initial position.

When the driver depresses the clutch pedal, the hydraulic system injects oil into the annular oil pressure chamber of the concentric working cylinder, and the oil pressure pushes the piston to move forward, which in turn drives the release bearing to separate from the pressure plate or flywheel of the clutch, realizing clutch disengagement. When the clutch pedal is released, the oil pressure decreases and the spring force returns the piston and release bearing to the initial position, and the clutch re-engages.

Concentric Slave Cylinder Applications and Advantages

Concentric Slave Cylinders are widely used in clutch systems in automobiles and other vehicles. The advantages are

Compactness: Since the working cylinder and release bearing are integrated together and the axis is coaxial with the first shaft of the transmission, the entire clutch operating mechanism is more compact, which saves space.

Effortless operation: The hydraulic drive makes clutch operation more effortless and improves driving comfort.

Low wear rate: Due to the linear reciprocating motion during operation and the closer fit between the components, the concentric cylinder has a relatively low wear rate, which contributes to a longer service life.

Concentric Slave Cylinder (CSC) is a component in the clutch system of some vehicles that combines the functions of the master and slave cylinders into one unit. When a concentric slave cylinder fails, it may display specific symptoms that indicate a problem. Some of the common symptoms are as follows.

FORD RANGER Clutch hydraulic throwout bearing OE F1TZ-7A564-A.jpg

1. Difficulty operating the clutch:

When a concentric work cylinder fails, the driver may notice that the clutch pedal becomes unusually heavy to depress, or that it takes longer than usual pedal travel to fully disengage the clutch. This may be due to insufficient hydraulic pressure inside the work cylinder, leaks or worn parts.

2. Incomplete clutch disengagement:

Another common symptom of malfunction is incomplete clutch disengagement. This can lead to difficulty in shifting gears, or even gearing. When starting or driving at low speeds, the vehicle may rock back and forth or shake because the clutch fails to completely disengage, making the engine power not completely cut off.

3. Strange noise:

Wear, looseness or damage to the concentric working cylinder or its related parts may cause strange noises. For example, a sharp, squeaking or other irregular sound from the clutch area may be heard when the clutch pedal is depressed. These sounds may become more pronounced as the clutch pedal is depressed or released.

4. Oil leaks:

If the seals in a concentric work cylinder are damaged or deteriorated, this may result in hydraulic fluid leakage. This will form oil stains around the working cylinder and may affect the proper operation of the clutch. An oil leak will not only result in decreased clutch performance, but may also cause damage to other parts of the vehicle.

FORD AEROSTAR Hydraulic clutch release bearing OE F87A-7A508-AB.jpg

5. Reduced vehicle performance:

Since the concentric working cylinder is an important part of the clutch system, its failure may negatively affect the overall performance of the vehicle. For example, the vehicle may experience weak acceleration, reduced power, and poor fuel economy. These problems may gradually worsen as the failure progresses.

6. Clutch Pedal Problems.

- Soft Clutch Pedal:A soft or spongy feel when the clutch pedal is pressed may indicate that the CSC is not properly pressurizing the hydraulic fluid, resulting in a reduction in the amount of force transmitted to the clutch mechanism.

- Pedal Refuses to Move:If the clutch pedal refuses to move or feels stuck, this could be a sign of a damaged CSC, possibly due to an internal seal failure or debris blocking the system.

7. Shift Difficulty.

- Notched or Dragged Shifts:Problems with clutch release can manifest themselves as notched, dragged shifts, clogged shifts, or gear collisions. This happens when the clutch is not fully disengaged from the flywheel, which makes smooth shifting difficult.

8. Gear Grinding .

- Gear Grinding : If the gears grind when shifting, it may be due to the clutch not being fully disengaged, which is usually associated with a failed CSC.

9. Sinking Pedal .

- Sinking clutch pedal:If the clutch pedal feels like it's sinking to the floor or is slowly resetting after being pressed down, this could indicate a problem with the CSC, such as a failure to maintain pressure.

FORD TRANSIT BUS Concentric clutch slave cylinder OE 1469873.png

It is important to note that the above symptoms are not the only manifestations of a concentric work cylinder failure, and that the specific manifestations may vary from vehicle to vehicle and failure condition to failure condition. Therefore, when you notice a similar problem, it is recommended that you take your vehicle to a professional auto repair store as soon as possible for inspection and repair. Professional technicians can accurately diagnose the cause of the problem through specialized equipment and technical means, and take appropriate repair measures to restore the normal operation of the clutch.

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