Hydraulic release bearings and mechanical release bearings in a number of aspects there are significant differences, these differences are mainly reflected in the principle of operation, structural composition, areas of use and performance characteristics. The following is a detailed analysis of the difference between the two:
First, the principle of work
Hydraulic release bearing: the hydraulic release bearing controls the position of the clutch disc and the contact force with the flywheel through hydraulic pressure, thus realising the separation and merging of the clutch. When the hydraulic system is activated, the bearing automatically separates and forms a liquid film, which reduces the contact between the bearing and the supporting surface, reduces the friction coefficient and wear, and then reduces the energy loss and heat generation. This principle of operation makes the hydraulic release bearing more precise and smoother in controlling the clutch release and merging process.
Mechanical release bearings: Mechanical release bearings transmit the load in the bearing by rolling or sliding to achieve clutch release and consolidation. The principle of operation is relatively simple, relying mainly on the interaction of mechanical components to achieve the function of the clutch. However, this method is prone to wear and failure under high frequency use and harsh environments.
II. Structural Components
Hydraulic release bearing: The structure of hydraulic release bearing is relatively simple, mainly composed of clutch plate, thin iron plate and hydraulic chamber. This structure makes the hydraulic release bearing excellent in integration and sealing, which is conducive to reducing foreign body intrusion and poor lubrication problems.
Mechanical separation bearings: the structure of mechanical separation bearings is relatively complex, generally consists of inner and outer rings, rolling elements and cage and other parts. The rolling elements vary according to the different types of bearings, and they bear the loads in the bearings by rotating or sliding. The assembly of mechanical separation bearings is also relatively cumbersome, requiring more mechanical parts and connectors.
III. Areas of use
Hydraulic release bearings: Due to their unique design and superior performance, hydraulic release bearings have been widely used in a variety of high-speed rotating equipment, such as motorbike engines, automobile engines, generators, turbines and fans. In these equipments, hydraulic release bearings can significantly reduce friction and wear, and improve the stability and reliability of the equipments.
Mechanical separation bearings: Mechanical separation bearings, on the other hand, are more widely used in transmission systems, aviation, machinery and other fields. They play an important role in supporting and reducing friction in various mechanical equipment as commonly used mechanical parts.
Reducing friction loss: Controlling the separation and merging of the clutch by hydraulic pressure reduces the coefficient of friction and wear.
Improve stability and reliability: Reduces energy loss and heat generation, enhancing the efficiency and performance of the equipment.
Extended service life: Reduced bearing wear and failure rate, extending the service life of the equipment.
Automatic Separation and Noise Reduction: The design and operating principle allows the bearings to automatically separate and reduce noise pollution.
Mechanical separation bearings:
Simple structure: the structure is more direct and simple compared to hydraulic release bearing.
Wide applicability: applicable to a wide range of transmission systems and mechanical equipment.
Easy to wear and failure: easy to wear and failure in high frequency use and harsh environment.
In summary, hydraulic release bearings and mechanical release bearings have obvious differences in working principle, structural composition, field of use and performance characteristics. When choosing which bearing to use, it is necessary to make comprehensive consideration according to the specific application scenarios and needs.