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How to change slave cylinder?

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Update time:2024-07-13

Replacing a Concentric Slave Cylinder (CSC) usually requires some skill and tools. The following are general replacement procedures, but please note that specific procedures may vary depending on the vehicle model and manufacturer's guidelines. It is recommended that you refer to the relevant vehicle service manual or consult a professional mechanic before proceeding with the replacement.

Hydraulic Throw Out Bearing.jpg

Replacement from Slave Cylinder Preparation:

1. Safety first: Ensure that the vehicle is parked in a level and safe working area, with emergency brakes and wheel chocks in use.

2. Prepare tools: Tools that may be needed include spanners, screwdrivers, spanner kits, jacks and braces.

3. Materials: New concentric slave cylinders and necessary hydraulic fluid.

To replace the slave cylinder, proceed as follows:

1. Raise the vehicle:

   - Use a jack to raise the vehicle and support stands to ensure the vehicle is stable and secure so the bottom of the transmission can be safely accessed.

2. Position the concentric slave cylinder:

   - Depending on the vehicle design, the concentric slave cylinders are usually located in the area between the clutch pressure plate and the transmission. The exact location needs to be determined first.

3. Remove components:

   - It may be necessary to remove adjacent components such as the clutch master cylinder, clutch release lever, etc. to access the concentric slave cylinders. Be sure to relieve hydraulic pressure from the clutch system first. Remove components such as drive belt, oil pan, shield, etc. as necessary to allow a clear view of the transmission and concentric slave cylinders.

4. Remove the old concentric slave cylinder:

 - Use the appropriate tool (e.g. spanner) to remove the set screws of the concentric slave cylinder. Some models may require the removal of some other parts or brackets. Note that there may be some fluid leakage, so be prepared with wiping material. If the transmission uses a torque converter, you will need to release the pressure in the torque converter first, which usually involves disconnecting the oil lines or using a special pressure release tool.

5. Inspect the inside of the transmission: 

- Before replacing the concentric slave cylinder with a new one, inspect the inside of the transmission for damaged or worn parts, such as throw-out bearings, bearing housings, etc.

Hydraulic release bearings.jpg

6. Install new concentric slave cylinder:

   - Install the new concentric slave cylinder correctly in its original position and ensure that all connections are properly aligned. Refasten all screws and connections according to the manufacturer's guidelines.

7. Reinstall related components:

   - Refit the clutch master cylinder, release lever and other associated parts as required. Ensure that all parts are correctly fitted and tightened. This includes the oil pan, drive belt, etc.

8. Add hydraulic fluid and bleed:

   - If required, add new hydraulic fluid to the clutch system and ensure there is no air in the system. It may be necessary to remove air using an appropriate method (e.g., pumping or guiding) and add the proper amount of transmission fluid to the correct level.

9. Test operation:

   - Before starting the vehicle, test the newly installed concentric slave cylinder by lightly depressing the clutch pedal. Ensure that the clutch operates properly as well as that shifts are smooth with no unusual rattles or leaks.

10. clean up and finish:

   - Clean up the work area and check that all installation steps have been completed correctly. Ensure that all fixings are properly tightened.

Replacing the Slave Cylinder Caution:

- SAFE OPERATION: When replacing concentric slave cylinders, always ensure safe operation to avoid vehicle sliding or other accidents.

- FOLLOW MANUFACTURER'S GUIDELINES: Strictly follow the vehicle manufacturer's service manual or guidelines to ensure correct installation and adjustment.

- PROFESSIONAL ADVICE: If inexperienced or unsure, it is advisable to seek the help or advice of a professional mechanic.

Truck clutch slave cylinder.jpg

When changing concentric slave cylinders, always follow the vehicle manufacturer's service manual and guidelines to ensure safe and correct operation. If unfamiliar with transmission repair, it is recommended that a professional transmission repair technician perform the work. Below is a general replacement procedure, but please note that the exact steps may vary depending on the model of vehicle and type of transmission.

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